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On-Site Mobile Crushing Services

by Cornerstone Crushing, LLC, part of the Geddis Paving & Exc., Inc. Family

Struggling with construction waste draining your budget and timeline? Rising disposal costs, environmental concerns, and coordinating multiple removal services can be overwhelming. What if you could turn that waste into valuable resources right on your job site?

Cornerstone Crushing’s mobile crushing services bring the power of a stationary plant to you, transforming debris into reusable materials. Let’s explore how we’re revolutionizing construction waste management.

Maximize efficiency with on-site mobile crushing services

What is On Site Mobile Crushing?

On-site mobile crushing, as provided by Cornerstone Crushing, LLC, part of the Geddis Paving & Exc., Inc. family of companies in Toledo, Ohio, involves bringing portable crushing equipment directly to your project site to process materials like concrete, asphalt, and stone into reusable aggregates.

This approach eliminates the need to transport debris to off-site facilities, thereby reducing transportation costs and environmental impact.

By recycling materials on-site, you can efficiently manage construction waste and repurpose it for immediate use in your project.

Applications

While initially developed for the construction sector, mobile crushing has found applications across various industries:Construction and Demolition: Processing concrete, asphalt, and other construction waste on-site.

  • Mining and Quarrying: On-site crushing of extracted materials for easier transport.
  • Road Building: Recycling old road materials for use in new construction.
  • Recycling: Processing a wide range of materials for reuse in various application

By bringing crushing capabilities directly to where they’re needed most, Cornerstone Crushing’s mobile services are revolutionizing how industries approach material processing and waste management.Key Benefits of Mobile Crushing Services

The advantages of opting for mobile crushing services extend far beyond mere convenience. Let’s break down the key benefits that make this technology a game-changer for construction projects and beyond.

Advantages

The shift to mobile crushing offers numerous benefits that address the limitations of stationary plants:

Flexibility

Mobile crushers can be easily relocated to different parts of a job site or between projects

Cost-Effectiveness

Reduced transportation needs translate to significant cost savings.

Time Efficiency

On-site crushing eliminates the need for double handling of materials.

Environmental Impact

Fewer truck trips mean a reduced carbon footprint.

Space Savings

No need for large, permanent crushing installations.

Reduced Transportation Costs

On-site processing eliminates long-haul trucking

We follow a proven process to ensure successful excavation projects:

  • Consultation Process
    • Initial Contact :Reach out to us via phone, email, or our website contact form
    • Project Discussion :We’ll schedule a call to discuss your project needs and goals
    • Preliminary Assessment: Based on your information, we’ll provide an initial overview of how our services can benefit your project
  • Site Evaluation: Once we’ve established that mobile crushing is a good fit for your project, we move to a detailed site evaluation:
    • On-Site Visit: Our team will come to your location to assess the site firsthand
    • Material Analysis: We’ll examine the types and quantities of materials to be crushed
    • Logistical Planning: We’ll determine the best setup for our equipment on your site
    • Environmental Considerations: We’ll identify any specific environmental factors or regulations to address
  • Customized Proposal: Based on our site evaluation, we’ll create a comprehensive proposal tailored to your project:
    • Equipment Recommendations: Detailed list of crushing and screening equipment needed
    • Production Estimates: Projected daily and overall production rates
    • Timeline: Proposed schedule for equipment setup, operation, and demobilization
    • Cost Breakdown: Clear pricing structure with no hidden fees
  • Implementation Timeline: Once you approve the proposal, we move quickly to implement our services:
    • Contract Finalization: We’ll work with you to finalize all necessary agreements
    • Equipment Mobilization: Our team will transport the required crushing equipment to your site
    • Setup and Testing: We’ll set up the crushing plant and conduct initial tests to ensure optimal performance
    • Full Operation: Once everything is dialed in, we’ll begin full-scale crushing operations
    • Ongoing Support: Throughout the project, our team will be on-site to manage operations and address any concerns

By following this streamlined process, Cornerstone Crushing ensures a smooth transition from your current waste management approach to an efficient, on-site crushing operation. We’re committed to making the integration of mobile crushing services as seamless as possible for your project.

Our Process

Our Equipment Fleet

Jaw Crushers

  • Ideal for primary crushing of hard materials
  • Excellent for processing large rocks and concrete blocks
  • High reduction ratios for efficient size reduction

Cone Crushers

  • Perfect for secondary and tertiary crushing
  • Produces cubical-shaped aggregates
  • Offers high productivity and excellent product shape

Impact Crushers

  • Versatile crushers for both hard and soft materials
  • Produces high-quality, cubical-shaped aggregates
  • Excellent for recycling applications

Screening Plants

  • Ensures precise sizing of crushed materials
  • Can be used in conjunction with crushers for closed-circuit operation
  • Increases overall efficiency of the crushing process

Cutting Edge Technology Features

Our mobile crushers are equipped with the latest technological advancements:
  • Automated Control Systems: Ensure optimal performance and easy operation
  • Dust Suppression Technology: Minimizes environmental impact and improves air quality
  • Energy-Efficient Engines: Reduce fuel consumption and emissions
  • Remote Monitoring Capabilities: Allow for real-time performance tracking and troubleshooting

Industries We Serve

Cornerstone Crushing’s mobile crushing services are versatile enough to benefit a wide range of industries. Our ability to process various materials on-site makes us a valuable partner across multiple sectors:

Construction and Demolition

In the fast-paced world of construction and demolition, our services offer unparalleled benefits:

  • On-site recycling of concrete, brick, and asphalt from demolition projects
  • Production of backfill material for new construction
  • Creation of sub-base materials for roads and foundations
  • Reduction of waste sent to landfills, supporting sustainable construction practices

Mining and Quarrying

For the mining and quarrying industry, our mobile crushers bring efficiency right to the extraction point:

  • Primary crushing of extracted rock for easier transport
  • Secondary crushing to produce specific aggregate sizes
  • Overburden processing to create usable materials from waste rock
  • Flexibility to move crushing operations as the quarry face advances

Road Building and infrastructure

In infrastructure projects, our services contribute to both efficiency and sustainability:

  • Recycling of old road materials for use in new construction
  • On-site production of specific aggregate sizes for road base and surfacing
  • Processing of excavated materials from tunneling and earthworks
  • Reduction of material transportation costs in remote project locations

Recycling and Waste Management

For dedicated recycling operations, our mobile crushers offer:

  • Versatile processing of mixed construction and demolition waste
  • Production of recycled aggregates for various applications
  • Metal separation capabilities for mixed debris
  • Scalable solutions for both small and large recycling facilities
By serving these diverse industries, Cornerstone Crushing demonstrates the wide-ranging applicability and benefits of mobile crushing technology. Whether you’re breaking ground on a new construction project, managing a quarry operation, or running a recycling facility, our mobile crushing services can enhance your efficiency, reduce costs, and support your sustainability goals.

Why Choose Cornerstone Crushing

When it comes to mobile crushing services, not all providers are created equal. Cornerstone Crushing stands out in the industry for several key reasons:

Expertise and Experience

With years of experience in the crushing industry, our team brings unparalleled knowledge to every project:

  • Seasoned Professionals: Our staff includes crushing experts with decades of combined experience
  • Continuous Training: We invest in ongoing education to stay at the forefront of crushing technology
  • Problem-Solving Skills: Our team excels at finding innovative solutions to unique crushing challenges

Safety and Compliance

Safety is our top priority, and we maintain strict standards to protect both our team and yours:

  • Rigorous Safety Protocols: We adhere to and often exceed industry safety standards
  • Regular Safety Training: Our operators undergo frequent safety refresher courses
  • Compliance Expertise: We stay up-to-date with local, state, and federal regulations

Customer-Centric Approach

At Cornerstone Crushing, we believe that our success is directly tied to your success:

  • Tailored Solutions: We customize our services to meet your specific project needs
  • Clear Communication: We keep you informed at every stage of the crushing process
  • Flexibility: We adapt our operations to align with your project timeline and requirements

Innovative Solutions

We’re constantly pushing the boundaries of what’s possible in mobile crushing:

  • Cutting-Edge Equipment: Our fleet includes the latest in crushing and screening technology
  • Data-Driven Operations: We use advanced analytics to optimize crushing efficiency
  • Sustainability Focus: We’re always seeking new ways to make our operations more environmentally friendly
By choosing Cornerstone Crushing, you’re not just getting a service provider – you’re gaining a partner committed to the success of your project. Our combination of expertise, customer focus, safety commitment, and innovative spirit ensures that you’ll receive the highest quality mobile crushing services available.

Excavation Safety and Environmental Considerations

At Geddis Paving & Excavating, safety and environmental responsibility are paramount in all our operations:

Rigorous safety training and protocols

Our commitment to safety includes:

  • Regular safety meetings and toolbox talks
  • Comprehensive personal protective equipment (PPE) requirements
  • Strict adherence to industry best practices and safety standards

OSHA compliance and certifications

We maintain full compliance with all OSHA regulations and hold relevant industry certifications, including:

  • OSHA 10-hour and 30-hour certifications for all field personnel
  • Trench Safety Competent Person certifications
  • First Aid and CPR certifications for key team members

Environmental protection measures

We take proactive steps to minimize our environmental impact, such as:

  • Implementing comprehensive erosion and sediment control plans
  • Utilizing dust suppression techniques during dry conditions
  • Properly managing and disposing of hazardous materials

Proper handling and disposal of materials

We ensure all excavated materials are properly handled, recycled when possible, and disposed of following local regulations. This includes:

  • Segregating recyclable materials for processing
  • Partnering with licensed disposal facilities for non-recyclable waste
  • Maintaining detailed records of material handling and disposal

Frequently Asked Questions

Q: What materials can be processed with mobile crushing services? A: Mobile crushers can handle a wide range of materials, including: Concrete Asphalt Natural rock Construction and demolition waste Recycled asphalt pavement (RAP) Brick and masonry
Q: How does mobile crushing compare to traditional stationary crushing in terms of cost? A: Mobile crushing typically offers significant cost savings due to: Reduced transportation expenses Lower material purchasing costs Decreased landfill fees Improved project efficiency While the exact savings vary by project, many clients report cost reductions of 30-50% compared to traditional methods.
Q: Can mobile crushing services handle large-scale projects? A: Setup time can vary based on the complexity of the operation, but most mobile crushing plants can be operational within 1-2 days of arriving on site.
Q: What is the typical setup time for mobile crushing equipment on a job site? A: Absolutely. Our fleet includes high-capacity crushers capable of processing hundreds of tons per hour. We can also deploy multiple units for very large projects.
Q: How does mobile crushing contribute to LEED certification points? A: Mobile crushing can contribute to several LEED categories:Materials and Resources (recycling and reuse of materials) Energy and Atmosphere (reduced transportation emissions) Innovation in Design (innovative waste reduction strategies)
Q: What safety measures are in place during mobile crushing operations? A: We implement comprehensive safety protocols, including: Designated safety zones Dust suppression systems Noise reduction measures Regular safety training for all operators Compliance with OSHA and MSHA regulations
Q:How does weather affect mobile crushing services? A: While extreme weather can impact operations, our equipment is designed to operate in various conditions. We work closely with clients to plan for weather-related challenges.
Q: What is the average production rate of a mobile crushing plant? A: Production rates vary based on material type and crusher configuration. On average, our mobile plants can process 100-500 tons per hour.
Q: Can mobile crushing equipment be used in urban environments? A: Yes, our mobile crushers are designed with compact footprints and noise reduction features, making them suitable for urban projects. We also implement dust control measures to minimize environmental impact.
Q: How does Cornerstone Crushing ensure consistent product quality across different job sites? A: We maintain quality through: Regular equipment calibration Ongoing material testing Experienced operators Real-time production monitoring Adjustable crusher settings to meet specific gradation requirements
These FAQs provide a glimpse into the capabilities and benefits of Cornerstone Crushing’s mobile crushing services. If you have additional questions, our team is always ready to provide more detailed information tailored to your specific project needs.

Ready to revolutionize your project with efficient, cost-effective mobile crushing services?

Contact Cornerstone Crushing today for a free consultation and site evaluation. Let’s turn your waste into valuable resources and set your project on the path to success!

Call us at 419.260.3626 or fill out our online contact form to get started. Your journey towards more efficient, sustainable, and profitable projects begins with a single conversation.

Don’t wait – reach out to Cornerstone Crushing today and discover the transformative power of mobile crushing services!

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